SWTECH

Parallel Gap Welder Premium, SMAPRO180

Building on a long record of excellence, the SMAPRO180 is our next generation PG welder, incorporating the most advanced hardware and software technologies. An upadted and refined digital user interface allows for fthe tuning and saving of settings for up to 10 different processes. This feature is important as it increases the consistency between processes and operators.

Specially engineered for large volume production and automatic production lines, the SMAPRO180 is fully compatable with RS232

and RS485 allowing full integration into your production line and offering welding parameters feedback for real time production flow and quality control monitoring.  The basic settings are user defined and can go low and fine enough to bond very delicate, fine gold wire, yet is also powerful enough to power through 28 gauge enameled wire! The key to the flexibility is our specially developed power and pulse algorithms. The parameters are user set and then automatically refined through a dedicated on-board processor using our tired and tested algorithms. This patented algorithm brings the full weight of our R&D team to your side when developing and perfecting process. In addition to enameled wire welding, the Parallel Gap Welders can also be used to weld metal wires and metal ribbon to a wide variety of surfaces. We have achieved superior bonding performance over other bonding methods with Gold Wire and Gold Ribbon applications. Everything from printed circuit board traces to thin and thick film materials; copper, stainless steel, zinc, gold, and more. Our machines provide the best quality, highest strength, most reliable, consistent, and cost effective welding joints for a wide variety of electronic and mechanical applications.A distinct advantage of the PG welding process is that it is naturally RoHS Compliant as no toxic soldering materials involved.

The SMAPRO180 is available with several different optical options to fit your needs, including the Stereo Microscope shown in the image above. A few of our most popular optical kits are detailed below.

 

PCB Repair Machine, SMAPRO200

One day, several years ago we were presented with a unique challenge; the repair of delicate printed curcuit board traces for expensive high density boards. The more layers a board conatins, the more processes it must go through. During these processes, the board can become scratched or damaged during washing, transport, inspection, and general handling. As a design and engineering firm at heart, we went to work and soon, the SMAPRO200 was born.

Our first PCB Repair Machine, SMAPRO200 was designed

 

specifically for the evaluation, identification, and repair of scratched, damaged, or broken PCB traces. The repair is very durable and can easily withstand the harsh washing/cleaning process in preperation for another layer. The repaired joints are neat, clean, pollution/corrosion free and reliable. Additionally, the strenghth of the repair meets or exceeds the specifications of the broken trace and allows the saving of damamged PCB wafers. This increases productivity while reducing cost, scrap waste and overrun requirments.

Our SMAPRO200 is designed standard with a industry unique throatless desgin allowing the pass through of common 18" x 24" PCB wafers. Larger platforms are available upon request.

The SMAPRO200 is available with several different optical options to fit your needs, including the Digital Microscope and monitor shown in the image above. A few of our most popular optical kits are detailed below.

Digital Monocular Microscope, SW-DMA-58N

Our most popular standard mount Digital Monocular Microscope Kit, SW-DMA-58N is a high resolution, high performance digital microscope. Complete with height and tilt adjustment, this assembly comes ready to adapt to the top of any of our PG or PCB Welders

The SW-DMA-58N kit shown here consists of a digital monocular microscope, a high resolution CCD, an adjustable intensity 40 LED microscope ring light, and a 4-way adjustable E arm. The standard objective lens for this model is 0.5x but can easily be swapped out to accommodate to specialized magnification, work height, and deep access applications.

Stereo Microscope, SW-SMA-5PG

Our standard machine mount Stereo Microscope Kit, SW-SMA-5PG is a valuable optical tool in microelectronics manufacturing where performance and reliability rank as job one.

The SW-SMA-5PG package adds a stereo microscope body, an adjustable intensity 60 LED microscope ring light, a 4-way adjustable E arm, 0.5x objective, and a pair of 10x eye pieces that specifically meet the requirements of the PCB Welder, SMAPRO200 shown above and create a complete welding setup. Different eye pieces and objective lens sizes for specialized application and work heights are available upon request

Trinocular Microscope, SW-TMA-52N

For applications that require both standard and digital optics, we are proud to offer our Trinocular Microscope Kit, SW-TMA-52N. Integrating the features of a stereo and a digital microscope in one product, allowing the operator to view stereo and digital images of the objects simultaneously. This feature is great for operator training and situations where the operation is digitally recorded for record keeping.

The SW-TMA-52N package adds a trinocular microscope body, a SW-CCD-58N digital camera, an adjustable intensity 60 LED microscope ring light, 4-way adjustable E arm, 0.5x objective, and a pair of 10x eye pieces that specifically meet the standard requirements of the PCB Welder, SMAPRO200 shown above and create a complete welding setup. Different eye pieces and objective lens sizes for specialized application and work heights are available upon request. The SW-CCD-58N camera utilizes a NTSC video interface. A monitor is not included in this kit but is available upon request.

 

Stereo Inspection Microscope

Stereo Microscope, SW-SMA-5PG

Our standard machine mount Stereo Microscope Kit, SW-SMA-5PG is a valuable optical tool in microelectronics manufacturing where performance and reliability rank as job one.

The SW-SMA-5PG package adds a stereo microscope body, an adjustable intensity 60 LED microscope ring light, a 4-way adjustable E arm, 0.5x objective, and a pair of 10x eye pieces that specifically meet the requirements of the PCB Welder, SMAPRO200 shown above and create a complete welding setup. Different eye pieces and objective lens sizes for specialized application and work heights are available upon request

Stereo Inspection Microscope, SMAPRO500

Our Stereo Inspection Microscope, SMAPRO500 is a valuable optical tool in microelectronics manufacturing where performance and reliability rank as job one. The SMAPRO500 includes a stereo microscope body, an adjustable intensity 60 LED microscope ring light, an adjustable depth microscope holder, 0.5x objective, a pair of 10x eye pieces, and our standard microscope platform and stand. Different eye pieces and objective lens sizes are available upon request.

The best selling SMAPRO500 Stereo Inspection Microscope delivers top notch optical performance combined with unparalleled value. A winning combination in any environment! 

Stereo Inspection Microscope Pro, SMAPRO510

The versatile optical workhorse of our microscope line, the SMAPRO510 Stereo Inspection Microscope Pro increases productivity in any operation involving small parts handling. Mounted on a solid and endlessly reconfigurable stand, the SMAPRO510 eases user stress and strain by accommodating each unique user and the specific operation. Included in the kit is a stereo microscope body, an adjustable intensity 60 LED microscope ring light, 0.5x objective, a pair of 10x eye pieces, and our deluxe microscope stand. Different eye pieces and objective lens sizes are available upon request.

The most unique feature of this package is the deluxe stand, which offers flexible view angels and work area adjustment. Large tactile knobs allow for view point height adjustment (Z) as well as a robust depth (Y) adjustment.

 

Digital Microscopes

Digital Monocular Microscope, SW-DMA-58N

Our most popular standard mount Digital Monocular Microscope Kit, SW-DMA-58N is a high resolution, high performance digital microscope. Complete with height and tilt adjustment, this assembly comes ready to adapt to the top of any of our PG or PCB Welders

The SW-DMA-58N kit shown here consists of a digital monocular microscope, a high resolution CCD, an adjustable intensity 40 LED microscope ring light, and a 4-way adjustable E arm. The standard objective lens for this model is 0.5x but can easily be swapped out to accommodate to specialized magnification, work height, and deep access applications.

Trinocular Microscope, SW-TMA-52N

For applications that require both standard and digital optics, we are proud to offer our Trinocular Microscope Kit, SW-TMA-52N. Integrating the features of a stereo and a digital microscope in one product, allowing the operator to view stereo and digital images of the objects simultaneously. This feature is great for operator training and situations where the operation is digitally recorded for record keeping.

The SW-TMA-52N package adds a trinocular microscope body, a SW-CCD-58N digital camera, an adjustable intensity 60 LED microscope ring light, 4-way adjustable E arm, 0.5x objective, and a pair of 10x eye pieces that specifically meet the standard requirements of the PCB Welder, SMAPRO200 shown above and create a complete welding setup. Different eye pieces and objective lens sizes for specialized application and work heights are available upon request. The SW-CCD-58N camera utilizes a NTSC video interface. A monitor is not included in this kit but is available upon request.

Digital Microscopes

Digital Monocular Microscopes have increasingly become the "go-to" solution for inspection, high speed inspection, training, general ease of use, and troubleshooting in industries that involve small parts handling and manufacturing. Our SMAPRO58X series digital microscopes consists of a digital monocular microscope, CCD camera, a standard digital microscope boom stand and an adjustable 40 LED monoscope ring light. Due to the wide array of options available, we do not include the video display as a standard part of the digital scope kit, but it is available upon request. Additionally we have three camera options to choose from.

Our full line of Digital Monocular Microscopes deliver unbeatable optical performance for product inspection, operator training and production flow monitoring. We offer several different cameras, all with a different set of features designed to provide a range of options to suit your needs.

Digital Camera Selection

The sensors used in our digital cameras are high quality CCD sensors. Unlike CMOS sensor based cameras, our full line of digital cameras produce high quality, low noise and high resolution images.This translates to greater video clarity, less eye strain and minimized operator fatigue.

Specially designed optics provide clarity and performance that quickly make our Digital Monocular Microscopes and Trinocoluar Microscopes the preferred workhorse of any top notch operation.

  •  Model SW-CCD-58N - NTSC video output. High value, low cost. Best seller!

  •  Model SW-CCD-58U - USB interface. Records still photos and videos. Record keeping & documentation!

  •  Model SW-CCD-58V - VGA video output. Image comparison at the touch of a button. Inspection Wizard!

LCD Display

As a compliment to the line, we offer a standard 19" Digital Microscope LCD Display that offers 1366 x 768 pixel resolution and supports 720p signals for stunning image clarity. It can accept both NTSC and VGA video feeds. This allows it to seamlessly integrate with both of our "stand-alone" digital cameras, SW-CCD-58N and SW-CCD-58V.

The monitor is supplied with connection cables and a remote control.

Digital Camera Driver

Our Digital Camera Model SW-CCD-58U is designed for a USB computer interface for advanced control and recording options. To support this end, we offer a comprehensive software and driver package that can be downloaded below. 

 

Trinocular Microscope,

Model SMAPRO 52X Series

SMAPRO52X series Trinocular Microscopes are the ultimate optical tools for microelectronics and many other industries that involve small parts handling and manufacturing. They integrate the features of stereo and digital microscope in one product. Therefore, one can view stereo and digital images of the objects simultaneously. Model SMAPRO52X series trinocular microscopes are consist of a trinocular microscope body, two 10x eyepieces, one 0.5x object lens, a CCD camera, a standard stereo microscope boom stand and a 60 pieces LED microscope ring light. The liquid crystal display monitor or TV receiver is not included, which allows customer to choose per his/her own preference.

SMAPRO52X series Trinocular Microscopes deliver unbeatable optical performance for product inspection, operator training and production flow monitoring. In addition, while model SMAPRO52U can take still digital photos and mini movies for record keeping and documentation, model SMAPRO52V can bring two images at difference scene or level to one display for comparison.  This function enhances the inspection process dramatically.

 

LED Microscope Ring Light

60 LED Microscope Ring Light

Model SW-LIT-L60 is our standard LED stereo and trinocular Microscope Ring Light. It offers a bright and stable lighting source for all stereo and trinocular microscope applications. Combining an adjustable intensity power supply with a 3.7" ring light housing 60 individual LED's! Unlike traditional iridescent and florescent illumination options, this LED ring light offers unparallelled performance and durability. An inner diameter of 2.8" with 3 thumb screws fits most standard microscope applications. Required power input is 110/240 VAC at

 only 6 Watts! The light intensity is quickly and easily adjusted by turning the illumination knob on the power supplier adapter.

Although it is especially designed for our SMAPRO500 and SMAPRO580 series Microscopes, the can be used as an illuminating device for many other microscope models.

Trinocular Microscope, SW-TMA-52N

Model SW-LIT-L40 is a standard LED Microscope Ring Light. It offers a bright and stable lighting source for microscope applications. It contains 40 pieces LEDs and is adjustable. It has inner diameter of 2.13" and outer diameter 2.5" to offer the most compact package. The input is 100/240 VAC and consumes 4 Watts power. The light intensity can be adjusted by tuning the potentiameter on the power supplier adapter.

Although it is especially designed for our SMAPRO580 series Digital Monocular Microscope, it can be used as an illuminating device for many other microscope model.

 

Electrodes - Standard and Clean Free

One of the biggest hurdles our engineering team ran into in the early days of PG welding was delicate and expensive electrodes. The goal was to develop a reliable, consistent, and durable, "set-it-and-forget-it" process. To achieve this, we had to revamp the way electrodes were made. After many hours and extensive material testing, we are proud to offer our SW-ETD electrode line.

Model SW-ETD series electrodes are especially designed for our full line of PG and PCB Welders. Our electrodes are each made from a single piece of High Temperature Molybdenum Alloy (HTM), High Purity Molybdenum Alloy (HPM) and Molybdenum Tungsten Alloy (MTA). These materials have been specially selected to give our electrodes superior durability under harsh conditions.

Once the alloy has been selected and procured, it is laser split and bonded back together with a thin adhesive insulator. This insulator is key to an effective weld and is carefully formulated to determine electrode separation and resistance lending consistency and reliability to the welding process.

Another industry innovation is our development and perfection of the Clean Free electrode. Specially designed to eliminate buildup associated with the enamel stripping process. All waste is burnt off in the One Step strip and weld operation. This Clean Free feature greatly increases electrode life and reduces process cycle time.

The standard electrodes are organized into 9 different families to suit different types of applications. Each family has 5 standard head sizes for different wire and ribbon sizes. The diameter and length of the standard electrodes are 3.0 mm x 30.0 mm and the clean free electrodes are 3.2 mm x 28 mm. The dimensions of these electrodes are designed to industry standards and can be used in many other manufacturers’ welders. The detailed parameters and outline drawings of these electrodes are shown in the PDF datasheet. While standard models can cover most of customers’ needs, custom designs are also available

 

Download Catalogue

SWTECH Parallel Gap Welder 전체 카다록

SMAPRO 180 카다록

CLEAN FREE ELECTRODES 카다록

 

주식회사 제르니크
대표이사 조진성

㈜ 제르니크 경기도 용인시 수지구 신수로 767 (동천동 분당*수지 U-TOWER) 지식산업센터 413호
Zernike International 413-ho, A-dong, 767, Sinsu-ro, Suji-gu, Yongin-si, Gyeonggi-do, Korea 16827 
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